Fabrication of flapping-wing micro mechanism assembly using selective laser melting and aerodynamic performance measures
學年 112
學期 2
出版(發表)日期 2024-02-01
作品名稱 Fabrication of flapping-wing micro mechanism assembly using selective laser melting and aerodynamic performance measures
作品名稱(其他語言)
著者 Ganesan, Surendar; Esakki, Balasubramanian; Yang, Lung-Jieh; D, Rajamani; M, Silambarasan; Raghunath, Karthick
單位
出版者
著錄名稱、卷期、頁數 Proceedings of the Institution of Mechanical Engineers (IMechE) Part L-Journal of Materials: Design and Applications, 237(8), 1705-1712
摘要 The development of a flapping wing microaerial vehicle mechanism with a high strength-to-weight ratio to withstand high flapping frequency is of significant interest in aerospace applications. The traditional manufacturing methods such as injection moulding and wire-cut electrical discharge machining suffer from high cost, labour intensiveness, and time-to-market. However, the present disruptive additive manufacturing technology is considered a viable replacement for manufacturing micromechanism components. Significantly to withstand high cyclic loads, metal-based high strength-to-weight ratio flapping wing microaerial vehicle components are the need of the hour. Hence, the present work focused on the fabrication of flapping wing microaerial vehicle micromechanism components using selective laser melting with AlSi10Mg alloy. The manufactured micromechanism components attained 99% of dimensional accuracy, and the total weight of the Evans mechanism assembly is 4 g. The scanning electron microscopy analysis revealed the laser melting surface characteristics of the Al alloy. The assembled mechanism is tested in static and dynamic environments to ensure structural rigidity. Aerodynamic forces are measured using a wind tunnel setup, and 7.5 lift and 1.2 N thrust forces are experienced that will be sufficient enough to carry a payload of 1 g camera on-board for surveillance missions. The study suggested that the metal additive manufacturing technology is a prominent solution to realize the micromechanism components effortlessly compared to conventional subtractive manufacturing.
關鍵字 Selective laser melting;flapping wing microaerial vehicle;metal three-dimensional printing;aerodynamics forces;flapping frequency;wind tunnel
語言 en
ISSN 2041-3076
期刊性質 國外
收錄於 SCI Scopus
產學合作
通訊作者
審稿制度
國別 USA
公開徵稿
出版型式 ,電子版
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